Custom Foam Packaging - Wessex Packaging

Custom Foam Packaging

Custom Foam Packaging

At Wessex Packaging, we sell a wide range of foam packaging and service lots of different business sectors. As well as offering foam in a variety of sizes, densities and thicknesses however, we also offer a completely bespoke service. Offering a service where customers by customise their order means that our valued customers are more likely to be presented with a solution that meets their needs exactly.

The products in the images below are only the tip of the iceberg with regards to what we can create on both a large and small scale. Having access to custom foam packaging means that you can protect a wide range of products, whether you use durable, closed cell Polyethylene foam or cushion it with open cell Polyurethane foam; this sort of packaging works well for glassware, delicate electronics, medical equipment, furniture and much more. Foam is also lightweight, making carriage costs cheaper.

Having your foam packaging cut to size does not necessarily equal a higher price either. At Wessex Packaging, we dislike waste and try and avoid it wherever possible.

Custom orders reduce the potential for wastage considerably and can work out to be more cost effective as well as saving the planet!

Bespoke foam packaging products and services we offer

Custom packaging design

We understand that businesses and their individual needs are all different. This is why we offer an end to end packaging design service that incorporates all of these needs. We have designed everything from bespoke die cut cartons and egg crate foam right through to large “cut to size” foam sheets and blocks.

We also use a range of foam materials including Ethafoam and Plastazote.

Simply tell us what you need and we will design it for you.

Most customers then ask us to go and manufacture what we have designed, others present the design to their manufacturing team and produce the packaging that way.

We’re flexible so that you can be.

We also offer:


We offer Cooper printing as part of our service and have the capabilities to also print on cardboard. We have a full range of standard ink colours but can also provide most pantone colours if that is required. Click here for more information.


We offer a free packaging design and sampling service; perfect for when you are investing in bespoke foam packaging for a tricky product for example.

Simply let us know what you need and we will design it for you.

Why Use Us?


Having worked closely with Wessex Packaging for many years to find solutions to ship our products worldwide, I have at all times received a very competent bespoke prototype packing solution, followed by subsequent on time deliveries of orders, and 1st class service from all members of the Wessex team.

David, Armfield Limited

Wessex packaging have been a very reliable and close supplier to ASL.
Their expertise in custom packaging has helped us deliver very expensive and critical systems without any issues in transit. They currently produce several kinds of packaging which we can call off in batches allowing us to stock less. The packaging is a very important part of our product line and it is good to have a company like Wessex packaging supporting us. Great company to work with.

Monty Quick, Director, Animal Systems Limited

As a leading packaging distribution company we have been dealing with Wessex Packaging for many years and have always found their response to be swift and their finished product to be well made and consistently to specification.

Les Frampton, Answerpak Ltd

I have used Wessex Packaging for a number of years. They have always provided a fast, friendly, reliable and knowledgeable service. I without hesitation would recommend them as a supplier.

David Scott, Purchasing Manager, Laverstoke Park

Nationwide Delivery

Nationwide Delivery

We deliver nationwide either using our own two sign-written vehicles or by courier service

Fast Turnaround Times

Fast Turnaround Times

We can normally manufacture and deliver your bespoke packaging within 7 to 10 days

Quality Products

Quality Products

All goods pass through our rigorous ISO led quality assurance inspections